Made-to-order packaging
Tropical Durian & Exotic Fruit Heavy-Duty Master Shipper Carton
A reinforced heavy-duty corrugated export shipper carton engineered with ventilation hand-holes for premium fresh durians and tropical produce.
Share fruit count per carton (e.g., 2–4 whole durians), target carton weight (10–18 kg), cold-chain transit specs, and dielines.
Key Parameters
Engineering parameters for this format.
Typical ranges from our production floor. Your dimensions, board combination and print are confirmed in the quotation.
| Board construction | Heavy-duty double-wall corrugated export master carton with die-cut ventilation hand-holes |
|---|---|
| Flute options | Heavy BC-flute double-wall ≈6.5 mm or reinforced B-flute ≈3.2 mm for high compression resistance |
| Liner weights | 300 gsm virgin kraft outer liner + 175 gsm fluting + 250 gsm kraft inner; combined board 950–1350 gsm |
| Size range | Sized for 2 to 4 whole durians: typical L 480–560 mm, W 340–400 mm, H 280–350 mm; load rating 15–20 kg |
| Printing | High-definition flexo or offset litho with vibrant tropical botanical graphics and export logistics symbols |
| Surface finishes | Waterproof gloss varnish, high-scuff resistance coating, wax-free moisture barrier liner |
| Typical MOQ | 1,000–3,000 pcs (typical band, confirmed against size and print in the quotation) |
| Sampling | Heavy-gauge structural prototype 3–4 days; full-color sample 6–8 days (typical band, confirmed against size and print in the quotation) |
| Bulk lead time | 12–16 days after specification approval (typical band, confirmed against size and print in the quotation) |
| Delivery format | Shipped flat-bundled on reinforced ocean freight pallets with corner protectors and strapping |
Print & Finishing Workflow
How your box is printed, finished and checked.
The in-house sequence this format runs through — from prepress to the final inspection before packing.
- 01
Dual-wall high-tonnage corrugation
Bonds heavy virgin kraft liners with virgin chemical fluting to achieve high edge-crush test (ECT) ratings.
- 02
Die-cut airflow ventilation geometry
Rounds ventilation holes to optimize fresh air exchange while preventing corner stress fractures.
- 03
Moisture-resistant wet-strength sizing
Integrates hydrophobic additives into paper pulp to endure 85%+ relative humidity in refrigerated containers.
- 04
High-gloss protective UV varnishing
Applies scuff-proof high-gloss coating to resist abrasion during rough agricultural loading.
- 05
Container stack load compression testing
Simulates static 6-layer container pallet stacking under refrigerated cold-chain conditions.
Customization Capability
Built around your product, not off the shelf.
Every parameter above can be specified. These are the dimensions of customization this format supports best.
Puncture defense against sharp thorns
High-density BC-flute double-wall board prevents sharp durian spikes from puncturing carton sidewalls.
Cold-chain humidity endurance
Wet-strength treated kraft liners maintain structural stiffness inside refrigerated ocean reefer containers.
Optimized ethylene ventilation
Engineered side vents allow heat dissipation and airflow, maintaining fruit freshness during air and sea freight.
Ergonomic hand-carry cutouts
Reinforced oval hand-holes with folded flaps provide comfortable lifting for 15kg+ heavy fruit cartons.
High-visibility export branding
Appealing tropical livery and clear international handling symbols ensure smooth customs and retail turnover.
Application context
Where this format can begin.
- Export fresh Thai Monthong and Musang King durians
- Exotic tropical fruits, pineapples, and dragon fruits
- Cold-chain air freight and refrigerated sea container shipping
Structure
Define the opening, loading and closure.
Heavyweight BC-flute double-wall master shipping carton with reinforced side carrying hand-holes and stackable interlocking corner flaps.
Reinforced perimeter columns resist dynamic compression when stacked 6 layers high in refrigerated freight containers.
Material & board
Review construction against the packed product.
- Kraft Corrugated Board
- BC-Flute
- B-Flute
High-burst strength BC-flute double-wall corrugated board with moisture-resistant sizing treatment for cold-chain humid environments.
Printing & surface
Place artwork on the confirmed dieline.
- Offset Printing
- Gloss Lamination
Vibrant tropical green and ripe durian gold artwork with high-gloss protective finish and export logistics handling symbols.
Features
Add only what supports use and packing.
- Die-Cut Handle
- Locking Tabs
Precision die-cut oval ventilation holes provide essential airflow to prevent fruit fermentation and ethylene gas accumulation.
Inserts & accessories
Plan product organization with the outer box.
An insert is optional and should be assessed from the product arrangement and handling brief.
If internal support is needed, prototype it with the complete product, accessories and practical finger clearance.
Sampling
Use the sample that answers the current question.
A material reference helps compare surfaces, a blank structural sample checks fit and assembly, and a printed sample reviews the combined structure and artwork. Scope, cost and timing are confirmed before preparation.
Review sampling options →Factory reassurance
One working specification from review to production.
Final dimensions, material, artwork version, quantity, sample approval and packing instructions are recorded for the production discussion. Manufacturing feasibility, schedule and commercial terms remain subject to quotation confirmation.
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Discuss Tropical Durian & Exotic Fruit Heavy-Duty Master Shipper Carton
Share fruit count per carton (e.g., 2–4 whole durians), target carton weight (10–18 kg), cold-chain transit specs, and dielines.
Request a custom quote →