Made-to-order packaging
High-Performance Ceramic Brake Disc & Pad Heavy-Flute Box
A crush-resistant heavy-flute corrugated box engineered to support dense, heavy ceramic brake discs and caliper pad sets.
Provide brake rotor diameter, thickness, paired pad count, total pack weight, and grease barrier requirements for a brake parts box quote.
Key Parameters
Engineering parameters for this format.
Typical ranges from our production floor. Your dimensions, board combination and print are confirmed in the quotation.
| Board construction | Crush-resistant dense B-flute micro-corrugated board with high puncture resistance |
|---|---|
| Flute options | B-flute ≈2.8 mm high-density wave; heavy-duty kraft liner for sharp edge containment |
| Liner weights | 250 gsm coated top liner + 175 gsm virgin kraft medium; combined board 750–900 gsm |
| Size range | Tailored to disc rotor diameter & pad pairs; typical L 280–360 mm, W 280–360 mm, H 50–90 mm |
| Printing | Offset litho CMYK printing with technical CAD exploded schematics and DIN part numbers |
| Surface finishes | Grease-resistant barrier coating, scuff-proof matte finish, anti-oil film lamination |
| Typical MOQ | 1,000–3,000 pcs per SKU (typical band, confirmed against size and print in the quotation) |
| Sampling | Heavy-load structural dieline sample 3–5 days; printed sample 6–8 days (typical band, confirmed against size and print in the quotation) |
| Bulk lead time | 12–15 days after spec sign-off (typical band, confirmed against size and print in the quotation) |
| Delivery format | Shipped flat-packed in heavy-duty outer export shipping cases |
Print & Finishing Workflow
How your box is printed, finished and checked.
The in-house sequence this format runs through — from prepress to the final inspection before packing.
- 01
Dense weight balance modeling
Base flaps and self-locking tabs are engineered to bear 8–18 kg of concentrated metal weight.
- 02
Oil-resistant barrier application
Interior liners receive oil-repellent coating to prevent grease migration from factory-coated metal.
- 03
Technical line art precision printing
CAD cross-sections and ventilated rotor schematics print with sharp 2400 DPI fidelity.
- 04
Corner crush reinforcement
Four-point score lines fold into stiff right angles to resist heavy side impacts during freight handling.
- 05
Puncture and burst testing
Rigid Mullen burst tests verify board integrity against sharp brake disc chamfers.
Customization Capability
Built around your product, not off the shelf.
Every parameter above can be specified. These are the dimensions of customization this format supports best.
Engineered for concentrated loads
Dense corrugated board supports heavy iron and ceramic rotors without sagging or tearing.
Grease and moisture barrier
Protective coating prevents packing oils and ambient moisture from degrading the printed exterior.
Clear technical categorization
Prominent DIN / ISO certification badges and vehicle fitment tables simplify garage inventory.
Self-locking secure closure
Friction-fit locking tabs stay firmly closed during vibration and conveyor sorting.
Aftermarket retail shelf appeal
High-contrast motorsport red and black graphics turn utilitarian parts into premium shelf goods.
Application context
Where this format can begin.
- Automotive ceramic brake discs
- High-performance brake pad kits
- Aftermarket automotive spare parts retail
Structure
Define the opening, loading and closure.
Reinforced self-locking flat corrugated box with high-burst liners to withstand sharp edge friction and concentrated heavy loads.
Low-profile square format keeps heavy metal components centered and prevents sliding inside shipping cases.
Material & board
Review construction against the packed product.
- White Corrugated Board
- Kraft Corrugated Board
- B-Flute
High-density B-flute board laminated with grease-resistant barrier kraft to stop oil and friction dust migration.
Printing & surface
Place artwork on the confirmed dieline.
- Offset Printing
- Matte Lamination
High-definition industrial offset printing featuring exploded CAD technical diagrams, ISO/TS certification, and DIN part numbers.
Features
Add only what supports use and packing.
- Locking Tabs
Heavy-duty fold-over locking tabs eliminate accidental pop-open during rough warehouse handling.
Inserts & accessories
Plan product organization with the outer box.
An insert is optional and should be assessed from the product arrangement and handling brief.
If internal support is needed, prototype it with the complete product, accessories and practical finger clearance.
Sampling
Use the sample that answers the current question.
A material reference helps compare surfaces, a blank structural sample checks fit and assembly, and a printed sample reviews the combined structure and artwork. Scope, cost and timing are confirmed before preparation.
Review sampling options →Factory reassurance
One working specification from review to production.
Final dimensions, material, artwork version, quantity, sample approval and packing instructions are recorded for the production discussion. Manufacturing feasibility, schedule and commercial terms remain subject to quotation confirmation.
Learn about the factory →Related products
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Discuss High-Performance Ceramic Brake Disc & Pad Heavy-Flute Box
Provide brake rotor diameter, thickness, paired pad count, total pack weight, and grease barrier requirements for a brake parts box quote.
Request a custom quote →