Made-to-order packaging
Automotive High-Performance LED Headlight Conversion Kit Box
A high-tech micro-corrugated packaging box with custom shock-absorbing molded inserts designed for dual automotive LED headlight conversion bulbs.
Share LED bulb socket types (H4, H7, H11, 9005), dual or single pack layout, insert preference, and target order volume.
Key Parameters
Engineering parameters for this format.
Typical ranges from our production floor. Your dimensions, board combination and print are confirmed in the quotation.
| Board construction | Precision micro E-flute tuck-top presentation box with shock-absorbing foam or paperboard insert |
|---|---|
| Flute options | E-flute ≈1.5 mm for high-definition retail printing and sharp creases; optional rigid paperboard insert |
| Liner weights | 350 gsm white CCNB / SBS card + 140 gsm micro-flute corrugated medium; combined 550–700 gsm |
| Size range | Dual bulb kit standard: typical L 180–220 mm, W 140–160 mm, H 60–80 mm |
| Printing | 6-color UV offset printing; deep midnight sapphire blue with luminescent optic beam gradients |
| Surface finishes | Anti-fingerprint velvet matte lamination, spot UV gloss on LED brand typography and light beam |
| Typical MOQ | 1,000–3,000 pcs per socket variant (H4/H7/H11/9005) (typical band, confirmed against size and print in the quotation) |
| Sampling | Custom laser-cut foam insert prototype 3–4 days; printed proof 6–7 days (typical band, confirmed against size and print in the quotation) |
| Bulk lead time | 12–15 days after dieline sign-off (typical band, confirmed against size and print in the quotation) |
| Delivery format | Shipped flat-bundled or assembled with pre-fitted inserts for direct factory assembly |
Print & Finishing Workflow
How your box is printed, finished and checked.
The in-house sequence this format runs through — from prepress to the final inspection before packing.
- 01
Shock-absorbing cavity engineering
Die-cut dual cavities securely isolate high-speed cooling fan bases and protect delicate LED chips.
- 02
Luminescent beam UV offset printing
High-dynamic-range blue gradient reproduces high-intensity 6000K daylight beam aesthetics.
- 03
Anti-scratch matte lamination
Protects packaging against grease, oil, and mechanic fingerprints in automotive retail stores.
- 04
High-precision spot UV embellishment
Gloss UV varnish highlights bulb specifications, lumens rating (120W / 12000LM), and CANBUS logo.
- 05
Anti-static interior treatment
Inserts and interior liner are treated to eliminate electrostatic discharge around sensitive drivers.
Customization Capability
Built around your product, not off the shelf.
Every parameter above can be specified. These are the dimensions of customization this format supports best.
Fragile electronic component safety
Precision inserts prevent fragile quartz glass, cooling fan blades, and electrical terminals from collision.
Universal socket multi-SKU dielines
Single master box format accommodates H4, H7, H11, 9005, and 9006 bulb variants with custom stickers.
High-tech automotive shelf presence
Sleek dark sapphire blue and optic beam graphics command attention in automotive retail aisles.
Anti-flicker driver harness storage
Lower interior tier provides dedicated routing channels for CANBUS decoders and braided wiring.
Rigid unboxing feel
Micro-corrugated wall density delivers premium tactile heft while remaining compact for air freight.
Application context
Where this format can begin.
- High-power automotive LED conversion bulbs
- CANBUS anti-flicker decoder kits
- Aftermarket headlight projector retrofits
Structure
Define the opening, loading and closure.
Rigid micro E-flute tuck-top presentation box with precision dual-cavity shockproof tray that firmly locks high-speed fan bulb bases and wire harnesses.
Internal die-cut cavities cradle fragile quartz glass, COB chips, and aluminum heat-sink fins without surface contact.
Material & board
Review construction against the packed product.
- White Corrugated Board
- E-Flute
Fine E-flute corrugated medium offers razor-sharp crease lines, drop protection, and anti-static inner barrier.
Printing & surface
Place artwork on the confirmed dieline.
- Offset Printing
- Matte Lamination
- Spot Varnish
Deep midnight sapphire blue and graphite black litho printing with luminescent optic beam accents and spot UV gloss typography.
Features
Add only what supports use and packing.
No feature is fixed at this stage; suitable closures, openings or handling details can be reviewed by project.
Anti-scratch matte lamination protects exterior panels from grease smudges during garage and counter retail handling.
Inserts & accessories
Plan product organization with the outer box.
- Paperboard Insert
If internal support is needed, prototype it with the complete product, accessories and practical finger clearance.
Sampling
Use the sample that answers the current question.
A material reference helps compare surfaces, a blank structural sample checks fit and assembly, and a printed sample reviews the combined structure and artwork. Scope, cost and timing are confirmed before preparation.
Review sampling options →Factory reassurance
One working specification from review to production.
Final dimensions, material, artwork version, quantity, sample approval and packing instructions are recorded for the production discussion. Manufacturing feasibility, schedule and commercial terms remain subject to quotation confirmation.
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Discuss Automotive High-Performance LED Headlight Conversion Kit Box
Share LED bulb socket types (H4, H7, H11, 9005), dual or single pack layout, insert preference, and target order volume.
Request a custom quote →