Made-to-order packaging
Apparel Mailer Box with Inside Printing
A slim corrugated apparel mailer with artwork extending into the opening experience.
Share folded dimensions, pack-out details, order quantity, artwork coverage, and delivery route to develop the mailer.
Key Parameters
Engineering parameters for this format.
Typical ranges from our production floor. Your dimensions, board combination and print are confirmed in the quotation.
| Board construction | E-flute corrugated with white liner; kraft option for heritage looks |
|---|---|
| Flute options | E-flute ≈1.5 mm keeps the box slim for folded garments |
| Liner weights | 200–250 gsm white liner; combined board 550–650 gsm equivalent |
| Size range | Custom to folded garment stacks; typical depth 40–100 mm |
| Printing | Offset CMYK outside; full-coverage inside print via offset pre-printed liner |
| Color capability | 4-color process + Pantone; allover pattern registers across lid and walls |
| Surface finishes | Matte lamination standard; gloss and spot UV for streetwear looks |
| Typical MOQ | 1,000–2,000 pcs per design (typical band, confirmed against size and print in the quotation) |
| Sampling | Inside-print proof on structure 6–9 days |
| Bulk lead time | 12–18 days after approval (typical band, confirmed against size and print in the quotation) |
| Delivery format | Flat-shipped; garment-safe packing, no direct ink contact with fabric |
Print & Finishing Workflow
How your box is printed, finished and checked.
The in-house sequence this format runs through — from prepress to the final inspection before packing.
- 01
Pattern engineering
Allover inside patterns are tiled to the unfolded dieline so motifs continue across lid and walls.
- 02
Registration control
Inside and outside passes are printed in register; fold areas are checked for pattern continuity.
- 03
Garment-safe inks
Low-migration, rub-resistant inks are used where the print faces folded clothing.
- 04
Finishing
Matte lamination keeps colors soft; spot UV logos pop against patterned interiors.
- 05
Fold & seal QC
Tab fit, lid memory and print rub are inspected before flat-packing.
Customization Capability
Built around your product, not off the shelf.
Every parameter above can be specified. These are the dimensions of customization this format supports best.
Inside-print identity
The reveal moment is yours: allover patterns, repeat logos or a printed message inside the lid.
Garment-led sizing
Depth and footprint are set from your folded garment stack, including tissue and hangtags.
Brand-color systems
Pantone matching keeps seasonal colorways consistent across reorders.
Retail-ready options
Window cutouts, handle ropes and hangtabs can be combined with the mailer structure.
Flat shipping economy
Boxes ship flat with pattern continuity preserved through the die-cut layout.
Application context
Where this format can begin.
- Folded garments
- Fashion accessories
- Creator and launch drops
Structure
Define the opening, loading and closure.
A shallow hinged E-flute mailer proportioned for folded soft goods and a broad printed lid interior.
Set depth and footprint from the folded product stack and any tissue or cards included during packing.
Material & board
Review construction against the packed product.
- White Corrugated Board
- E-Flute
Board and paper choices are reviewed with the box size, product weight, print surface and intended handling.
Printing & surface
Place artwork on the confirmed dieline.
- Offset Printing
- Inside Printing
- Matte Lamination
Plan outside and inside panels as a continuous brand story, accounting for folds and hidden glue areas.
Features
Add only what supports use and packing.
No feature is fixed at this stage; suitable closures, openings or handling details can be reviewed by project.
Feature feasibility depends on the final dimensions, board, dieline and packing workflow.
Inserts & accessories
Plan product organization with the outer box.
An insert is optional and should be assessed from the product arrangement and handling brief.
If internal support is needed, prototype it with the complete product, accessories and practical finger clearance.
Sampling
Use the sample that answers the current question.
A material reference helps compare surfaces, a blank structural sample checks fit and assembly, and a printed sample reviews the combined structure and artwork. Scope, cost and timing are confirmed before preparation.
Review sampling options →Factory reassurance
One working specification from review to production.
Final dimensions, material, artwork version, quantity, sample approval and packing instructions are recorded for the production discussion. Manufacturing feasibility, schedule and commercial terms remain subject to quotation confirmation.
Learn about the factory →Related products
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Discuss Apparel Mailer Box with Inside Printing
Share folded dimensions, pack-out details, order quantity, artwork coverage, and delivery route to develop the mailer.
Request a custom quote →